Provides a wide range of coating-related services for pipelines in extreme environments, bridge/tunnel structures in urban areas, and marine vessels traveling the world including engineering for coating system selection, inspection, research on novel coating formulations, and more.
Even the best protective coating system will fail prematurely if not properly applied. Protective coatings are essentially purchased unassembled, therefore their ultimate performance is dependent upon the quality with which they are installed. It is a fact, that the majority of premature failures are attributed to improper surface preparation and application of the coating, not by faulty coating materials. The role of the coatings inspector is to ensure that the coatings manufacturer's instructions are followed and specified requirements are achieved. In this way, coatings system performance can be optimized and the design service life attained. This quality assurance approach maximizes return on investments by providing the lowest possible life cycle costs for any coatings system when calculated on a cost-per-year basis.
NACE/SSPC/FROSIO International trained and certified inspectors will utilize a comprehensive assortment of state-of-the-art test instrumentation and equipment to verify and document compliance with your specification requirements. The major quality inspection points typically will include the following criteria.Contamination and structural defects have been removed from the substrate prior to surface preparation operations
Weather conditions are within the specified tolerances
The surface preparation and coatings application equipment are adequate to produce the desired results considering the project scope and conditions of work
The surface preparation is achieved by the specified results with respect to cleanliness and surface roughness
The coatings materials are as specified
The coatings are properly mixed and applied in accordance with the manufacturer's instructions and specifications' requirements
The coatings system has been applied to the specified dry film thickness and is free from unallowable defects.
Other value benefits of inspection include problem avoidance through timely identification and resolution of all concerns, improved communication through detailed daily reports, tracking of nonconforming work that is done and a complete documented history of all repair work performed.
For most facility owners protective coatings systems actually represent a significant financial investment that clearly warrants a dedicated and comprehensive quality assurance effort to ensure that their investment is successful. In contrast, the consequences of premature coatings failures can be far reaching and generally result in damages several times that of the original installation cost due to impacts on operations, lost revenues, damage to the physical asset, and complete removal and replacement of the failed coatings.
Although coating selection is a critical factor, today's high performance protective coatings systems are complex materials that can be difficult to apply and unforgiving of the many variables associated with their installation. A full-time coatings inspector is the single best investment that can be made toward preventing costly premature coatings failures.
Project Management
Project Managers utilize a proactive approach to help ensure that protective coatings projects are completed on time, within budget, and with quality workmanship. From the planning phase through final inspection and client acceptance our practice vision, initiative, and leadership to prevent problems that could cause delays, budget overruns, and rework that must be done.
Through coating staff and skill base we provide cost-effective construction management support in addition to protective coatings inspection services.
Training
Trained and qualified personnel are an integral part of a successful protective coatings and corrosion control program. provides practical training for applicators, inspectors, managers, and engineers. Our training programs include detailed technical instruction in:
1. Corrosion theory and corrosion control principles and methods
2. Protective coatings technology
3.Surface preparation and coating application and techniques
4. Calibration and use of inspection instruments
Consulting and Inspection
Provides 3rd party on-site inspection services, corrosion surveys for quality assurance, and failure analysis of coatings and metallic structures. Our experience includes industrial structures, military equipment, bridges, and marine facilities.